A novel modeling and analysis of mechanical properties of single-component thermal conductive silica gel

  • 0School of Liberal Arts and Sciences, North China Institute of Aerospace Engineering, Langfang, 065000, China. wyz@nciae.edu.cn.

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Summary

This summary is machine-generated.

Single-component thermal conductive silica gel (S-TCSG) exhibits mechanical weaknesses impacting printed circuit boards. This study characterizes its cushioning, creep, and stress relaxation properties to improve material application and board performance.

Area Of Science

  • Materials Science
  • Mechanical Engineering
  • Electronics Packaging

Background

  • Single-component thermal conductive silica gel (S-TCSG) is used in high-performance printed circuit board (PCB) packaging.
  • The mechanical properties of S-TCSG can cause PCB deformation and solder joint fracture during assembly or impact.

Purpose Of The Study

  • To experimentally investigate the mechanical properties of S-TCSG, including cushioning, creep, and stress relaxation.
  • To establish models for S-TCSG behavior under compression and during time-dependent mechanical responses.
  • To analyze the impact of gel thickness on stress distribution during screw fastening and develop a predictive mathematical model.

Main Methods

  • Compression stress-strain tests to establish a relationship model between cushioning coefficient, compression stress, and strain.
  • Experimental studies on compression creep and stress relaxation to determine time-varying laws.
  • Development of a nonlinear finite element model (FEM) to simulate S-TCSG behavior.
  • Analysis of gel thickness influence on stress distribution during screw tightening.

Main Results

  • A relationship model for cushioning properties was established based on compression tests.
  • Experimental data provided elastic modulus, relaxation modulus, and creep compliance.
  • A nonlinear FEM of S-TCSG was created, and the influence of gel thickness on stress distribution was analyzed.
  • A mathematical model was proposed to link gel thickness, compressive stress, and displacement load.

Conclusions

  • The study provides critical insights into the mechanical behavior of S-TCSG.
  • Findings are significant for optimizing S-TCSG coating thickness in PCB applications.
  • The research contributes to enhancing the overall performance and reliability of printed circuit boards.