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Simulation and experimental study on processing behavior of coronary artery calcified tissue removal
Chuhang Gao1,2, Jialiang Zhu1,2, Fan Wu1,2
1School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou, 350108, China.
Scientific Reports
|May 9, 2025
Summary
A new cutting tool for rotational atherectomy (RA) effectively removes calcified coronary artery plaque. Simulations show the tool operates within safety limits, reducing risks of complications during this cardiovascular intervention.
Area of Science:
- Cardiovascular Medicine
- Biomedical Engineering
- Interventional Cardiology
Background:
- Coronary artery atherosclerosis is a major cause of cardiovascular events.
- Rotational atherectomy (RA) treats severe calcified stenosis but carries risks like slow flow and clots due to excessive force, heat, and debris.
- Mitigating these risks is crucial for patient safety during RA procedures.
Purpose of the Study:
- To design and fabricate a novel high-performance cutting tool for coronary artery calcified tissue removal during RA.
- To develop and validate a simulation model for assessing the safety and efficacy of the new RA tool.
- To evaluate the forces, temperatures, and debris generated by the tool to ensure they remain within safe thresholds.
Main Methods:
- A novel high-performance cutting tool was designed and fabricated for rotational atherectomy.
- A computational model simulating the RA procedure was developed to predict cutting forces, temperature rise, and debris characteristics.
- Simulations were validated against experimental data, with errors below 10%.
Main Results:
- The novel RA cutting tool demonstrated effective removal of calcified coronary artery tissue.
- Simulations confirmed that cutting forces (peak 1.062 N for 1.5 mm tool), temperatures (peak 1.170 °C rise), and debris size (90% < 14 μm) remained within safety thresholds.
- The simulation model accurately predicted experimental outcomes, validating its precision.
Conclusions:
- The developed high-performance cutting tool shows promise for safer and more effective rotational atherectomy.
- The validated simulation model provides a reliable platform for further optimization of RA tools and techniques.
- This research offers theoretical support for understanding RA mechanisms and improving clinical outcomes in treating coronary artery calcified stenosis.

