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Microheater hotspot engineering for spatially resolved and repeatable multi-level switching in foundry-processed
Hongyi Sun1,2, Chuanyu Lian1,2, Francis Vásquez-Aza3
1Department of Materials Science & Engineering, University of Maryland, College Park, MD, USA.
Nature Communications
|May 9, 2025
Summary
Engineered microheaters enable precise control over phase change materials in photonic circuits, achieving repeatable multi-level states for analog computing. This overcomes limitations of previous optical and electrical switching methods.
Area of Science:
- Photonics
- Materials Science
- Nanotechnology
Background:
- Nonvolatile photonic integrated circuits face challenges with scalability and repeatable multi-level states.
- Optical switching offers control but lacks scalability; electrical switching is scalable but often binary.
Purpose of the Study:
- To develop a method for achieving repeatable multi-level states in phase change materials for photonic circuits.
- To overcome the limitations of stochastic nucleation in electrical switching for analog processing.
Main Methods:
- Engineered waveguide-integrated microheaters for precise spatial temperature control (hotspot creation).
- Utilized silicon-on-insulator platform with Sb2Se3 or Ge2Sb2Se4Te phase change materials.
- Characterized microheater response using Transient Thermoreflectance Imaging.
Main Results:
- Demonstrated deterministic switching of embedded phase change materials using microheaters.
- Achieved 27 cycles with 7 repeatable levels per cycle.
- Successfully implemented repeatable multi-level states using a single microheater device.
Conclusions:
- Microstructure engineering with integrated microheaters enables robust, energy-efficient, and reprogrammable phase change photonics.
- This approach is crucial for advancing analog processing and computing applications.

