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Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...
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PERRC: Protease Engineering with Reactant Residence Time Control.

Sage Nelson1, Jokent Gaza2, Seyednima Ajayebi1

  • 1Department of Chemical Engineering, University of Florida, Gainesville 32611, United States.

ACS Synthetic Biology
|May 19, 2025
PubMed
Summary
This summary is machine-generated.

Researchers engineered a new protease specificity platform, Protease Engineering with Reactant Residence Time Control (PERRC), to create highly specific proteases. This method enabled the development of an orthogonal protease variant with a 65-fold preference for a modified substrate.

Keywords:
high-throughput screeningprotease engineeringsynthetic biologytobacco etch virus (TEV) proteaseyeast surface display

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Area of Science:

  • Biotechnology
  • Molecular Biology
  • Enzyme Engineering

Background:

  • Proteases are crucial tools in biotechnology, but their broad substrate specificity limits applications.
  • Engineering precise protease specificity is challenging due to difficulties in counterselecting against native substrates.

Purpose of the Study:

  • To develop a novel platform for engineering protease specificity.
  • To create an orthogonal protease variant with enhanced substrate selectivity.

Main Methods:

  • Developed Protease Engineering with Reactant Residence Time Control (PERRC), a platform utilizing endoplasmic reticulum (ER) retention sequences to control protease evolution stringency.
  • Evolved an orthogonal tobacco etch virus protease variant using PERRC by adjusting selection and counterselection substrate ratios.

Main Results:

  • Successfully evolved TEVESNp, an orthogonal protease variant with a 65-fold preference for a substrate differing by a single amino acid from its parent sequence.
  • Demonstrated TEVESNp's efficacy in constructing orthogonal protein circuits in bacteria.
  • Molecular dynamics simulations revealed subtle active site rearrangements responsible for the enhanced specificity.

Conclusions:

  • PERRC is a modular system enabling precise engineering of protease specificity.
  • The developed orthogonal protease variant has significant potential for targeted therapeutics and biotechnology.
  • This work represents a breakthrough in engineering highly specific proteases from subtle sequence differences.