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Published on: October 24, 2016
Optimization of fermentation media for the production of higher yield capsular polysaccharide by Streptococcus
Shital S Jain1, Rajesh Kumar Kante2, Vikas K Singh2
1Serum Institute of India Pvt. Ltd., Hadapsar, Pune, Maharashtra 411028, India; Savitribai Phule Pune University, Department of Biotechnology, Pune, Maharashtra 411007, India.
Abstract:
The Streptococcus pneumoniae is known to cause various forms of pneumonia viz. bronchitis, otitis media, septicaemia, and meningitis. The pathogenicity of S. pneumoniae is proportional to the thickness of capsular polysaccharide (CPS). Therefore, it is the key molecule for the vaccine development. The optimization of fermentation media and conditions for the growth of S. pneumoniae and volumetric CPS yield are crucial for efficient and cost-effective CPS production. Further, the regulatory organization-ICH recommends the development of process through quality by design (QbD) approach. Therefore, current study employs integrated approach viz. OFAT (one factor at-a-time), Plackett-Burman and RSM design to systematically evaluate the effects of various media components on CPS yield. The key factors such as carbon, nitrogen source, macro/micro-nutrients and fermentation conditions were studied. The optimized media resulted in highest reported CPS yield of 819 and 1860 mg/L using batch and fed-batch fermentation respectively. This study presents a well-designed strategy utilizing the QbD approach for the optimization of growth media and fermentation conditions, that enhance the final growth as well CPS productivity by S. pneumoniae serotype 22F. The same approach can be used for optimization of media for other serotypes of S. pneumoniae as well used for multivalent vaccine production.
Insights
Optimizing Streptococcus pneumoniae fermentation media significantly boosted capsular polysaccharide (CPS) yield. This advance supports cost-effective vaccine production against pneumococcal diseases.
Area of Science:
- Microbiology
- Biotechnology
- Vaccine Development
Background:
- * Streptococcus pneumoniae causes severe infections like pneumonia, meningitis, and sepsis.
- * Pathogenicity is linked to capsular polysaccharide (CPS) thickness, making it a vaccine target.
- * Efficient CPS production requires optimized fermentation media and conditions.
Purpose of the Study:
- * To optimize Streptococcus pneumoniae growth media and fermentation conditions for enhanced CPS yield.
- * To apply a Quality by Design (QbD) approach for systematic process development.
- * To improve cost-effectiveness of CPS production for vaccine development.
Main Methods:
- * Employed an integrated approach: One Factor At-a-Time (OFAT), Plackett-Burman, and Response Surface Methodology (RSM) designs.
- * Evaluated key media components (carbon, nitrogen sources) and macro/micro-nutrients.
- * Assessed fermentation conditions using batch and fed-batch processes.
Main Results:
- * Achieved highest reported CPS yields: 819 mg/L (batch) and 1860 mg/L (fed-batch).
- * Identified critical media components and fermentation parameters for maximizing CPS production.
- * Demonstrated successful optimization for S. pneumoniae serotype 22F.
Conclusions:
- * A QbD-based strategy effectively optimizes media and fermentation for S. pneumoniae growth and CPS productivity.
- * The optimized process significantly enhances CPS yield, crucial for vaccine manufacturing.
- * This approach is applicable to other S. pneumoniae serotypes for multivalent vaccine production.
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