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Characterization of a consensus-designed trans-cinnamic acid decarboxylase for styrene biosynthesis.

Ana García-Franco1,2, Jesús de la Torre1, Patricia Godoy1

  • 1Estación Experimental del Zaidín, Consejo Superior de Investigaciones Científicas, Granada, Spain.

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Engineered microbes produce styrene from sugars using a novel enzyme, offering a sustainable alternative to petrochemicals. This synthetic biology approach reduces energy use and carbon emissions significantly.

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Area of Science:

  • Synthetic biology
  • Metabolic engineering
  • Biocatalysis

Background:

  • Petrochemical production of aromatic compounds is energy-intensive and polluting.
  • Microbial biosynthesis offers a sustainable alternative with reduced carbon emissions.
  • Toxicity of aromatic compounds and limited enzyme availability challenge microbial production.

Purpose of the Study:

  • To engineer a microbial system for styrene production from phenylalanine.
  • To develop an efficient biocatalyst for the decarboxylation of trans-cinnamate to styrene.
  • To characterize the novel consensus protein PSC1 and elucidate its structure-function relationship.

Main Methods:

  • Genetic engineering of *Pseudomonas putida* DOT-T1E for styrene biosynthesis.
  • Design and construction of a consensus protein (PSC1) based on fungal ferulate decarboxylases.
  • Biochemical characterization, including thermal stability and activity assays.
  • X-ray crystallography to determine the 3D structure of PSC1.

Main Results:

  • Successful engineering of *Pseudomonas putida* for a two-step styrene biosynthesis pathway.
  • PSC1 demonstrated high thermal stability and activity up to 50°C.
  • Crystal structure revealed a homodimeric structure with a critical hydrophobic pocket for substrate binding.
  • Mutagenesis identified key catalytic residues (Arg175, Glu280, Glu285) essential for decarboxylation.

Conclusions:

  • The engineered *Pseudomonas* strain and the novel PSC1 enzyme enable efficient microbial styrene production.
  • PSC1 represents a significant advancement in biocatalysis for aromatic compound synthesis.
  • This work provides a foundation for sustainable chemical production via synthetic biology.