Tailoring Microstructure and Properties of W-Mo-Cu Composites Fabricated via Infiltration Sintering: Effects of...

W-Mo-Cu composites show promise for advanced applications, but their properties require optimization. In this study, a novel approach utilizing Cu-coated graphene (Cu@Gr) reinforcement with skeleton relative density adjustment was employed to tailor the microstructure and properties of W-Mo-Cu composites fabricated via infiltration sintering (1300 °C, 1.5 h). The results revealed that Cu@Gr significantly promoted sintering densification, modified the phase composition, and enhanced the properties of the composite. Specifically, the addition of 0.4 wt.% Cu@Gr resulted in a relative density of 98% for the composite, representing an 8% increase compared to the material without Cu@Gr. Furthermore, when higher amounts of Cu@Gr were incorporated, the composite consistently exhibited a high degree of densification. In addition to the primary W, Mo, and Cu phases, molybdenum carbide, Mo₂C, was formed at 0.4 wt.% Cu@Gr, with its content rising proportionally to graphene dosage. Notably, the composite containing 0.6 wt.% Cu@Gr exhibits the highest thermal conductivity and electrical conductivity, showing 64% and 73% increases, respectively, versus Cu@Gr-free samples. Additionally, although W-Mo green compact density variations (73-85%) did not compromise graphene-induced densification, a higher green compact density reduced the thermal/electrical conductivities but increased the hardness. These findings demonstrate that controlled Cu@Gr incorporation and green compact optimization synergistically improve the properties of W-Mo-Cu composites, providing insights into high-performance material design.