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Simulation and Process Optimization of Online Cooling for S460 Thick Plates.

Guangyuan Wang1, Zhen Wang2, Feng Chai1

  • 1Division of Structural Steels, Central Iron and Steel Research Institute, Beijing 100081, China.

Materials (Basel, Switzerland)
|June 13, 2025
PubMed
Summary

Optimizing thermo-mechanical controlled processing (TMCP) for thick S460 steel plates significantly improved internal toughness. Enhanced cooling strategies reduced microstructural degradation in deep sections, crucial for marine applications.

Keywords:
finite element simulationmechanical propertiesmicrostructureprocess optimization

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Area of Science:

  • Materials Science
  • Metallurgical Engineering

Background:

  • Thick S460 steel plates are vital for marine structures like vessels and offshore platforms.
  • Optimizing their manufacturing, particularly thermo-mechanical controlled processing (TMCP), is critical for performance.

Purpose of the Study:

  • To investigate microstructural and property variations in 120 mm-thick S460 plates manufactured via TMCP.
  • To develop and validate an optimized cooling scheme for enhanced plate properties.

Main Methods:

  • Fabrication of 120 mm-thick S460 plates using TMCP.
  • Development of a finite element model to simulate the cooling phase and predict internal cooling paths.
  • Implementation and validation of an optimized cooling scheme.

Main Results:

  • Initial cooling parameters resulted in poor toughness at 60 mm depth (59 J impact energy) due to ferritic bainite and pearlite.
  • Numerical simulations confirmed a 1.10 °C/s cooling rate at 60 mm depth under initial conditions.
  • The optimized process (725 °C, 160 s) increased the cooling rate to 1.36 °C/s at 60 mm depth, improving impact energy to 144 J and refining microstructure.

Conclusions:

  • Enhanced internal temperature gradients and prolonged cooling durations effectively inhibit microstructural degradation in thick steel plates.
  • The optimized TMCP cooling scheme provides theoretical and practical solutions for manufacturing superior extra-thick steel plates for marine engineering.