Insights into the Development of Corrosion Protection Coatings

This review article focuses on providing an accumulated knowledge on state-of-the-art composite polymer coating technologies that are studied for corrosion protection. A specific focus has been given to epoxy resin-based composite systems, considering their wide use due to remarkable chemical resistance, excellent adhesion to substrate, thermal stability, and mechanical strength. The addition of various functional polymers to the epoxy matrix has spurred significant advancements in the prevention of corrosion. Light has been shed on the epoxy resin composite systems that are produced by blending with functional polymers like conductive polymers, hydrophobic polymers, etc., and nanofillers. In many cases, the formation of a passive layer at the metal/polymer interface was aided by the addition of such a functional polymer and nanofiller to the epoxy matrix. As a result, corrosive ions are prevented from penetrating by the physical barrier that composite coatings provide. Comparable blends of epoxy and polyamide, epoxy and polyester, and epoxy/poly(vinyl alcohol) and epoxy/polyurethane have superior adhesion, wear, barrier, and anticorrosion properties due to the fine dispersion of nanocarbon and inorganic nanoparticles. The several strategies used to prevent metals from corroding are covered in this review article.