Dual-Mode Silver Itaconate Conductive Ink: Bridging Ultra-Precise Electronics and Flexible Sensors via Tunable Decomposition Pathways

  • 1School of Electronic and Information Engineering, Liaoning Technical University, Huludao 125105, China.
  • 2Department of Physics, Center for the Science of Materials Berlin, Humboldt University of Berlin, Berlin 12489, Germany.
  • 3Department of Chemistry, Center for the Science of Materials Berlin, Humboldt University of Berlin, Berlin 12489, Germany.
  • 4Beijing Engineering Research Center of Printed Electronics, Beijing Institute of Graphic Communication, Beijing 102600, PR China.

Abstract

The demand for ultraprecision and multifunctional electronic devices has driven advancements in printed electronics, particularly in conductive inks that enable high-resolution patterning and compatibility with flexible substrates at low processing temperatures. While silver nanoparticle (AgNP)-based inks have been widely adopted, nonparticulate alternatives like silver itaconate (AgIt) remain underexplored. AgIt, a compound derived from itaconic acid, presents a promising precursor due to its molecular structure, which enhances thermal stability and enables precise control over decomposition behavior, morphology, and particle size of the resulting silver. Despite these advantages, AgIt-based inks have not been systematically investigated for electronic applications. Here, we developed a dual-mode, particle-free conductive ink using AgIt as a precursor. Initially, the AgIt-diamine (AgIt-DAP) ink required high-temperature sintering to achieve optimal conductivity, although it shows excellent stability. By introducing formic acid, we created a silver-amine-acid complex ink (AgIt-DAP-FA) that achieved a dramatic improvement in electrical performance at low temperatures, significantly expanding its versatility. Our work highlights three key innovations: (1) the acid-induced tunability of the AgIt-DAP ink, which enhanced conductivity by 107 times under mild conditions; (2) the comprehensive elucidation of the decomposition mechanisms and performance modulation before and after acid modification, providing critical insights into the silver film formation process; and (3) the demonstration of the ink's adaptability to both rigid and flexible substrates through Ultra-Precise Deposition (UPD) and inkjet printing techniques. The AgIt-DAP ink was successfully employed to fabricate ultraprecise LED circuits on glass substrates, while the AgIt-DAP-FA ink enabled the development of high-sensitivity flexible sensors on polymers. This work bridges material innovation with practical application, offering a universal strategy for designing tunable, particle-free conductive inks. By addressing limitations in substrate compatibility and performance adaptability, our AgIt-based ink system advances the development of next-generation printed electronics for LEDs, wearable sensors, and multifunctional devices.