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Updated: Sep 18, 2025

Fabricating High-viscosity Droplets using Microfluidic Capillary Device with Phase-inversion Co-flow Structure
Published on: April 17, 2018
Particle stabilized liquid-air mixtures near the phase inversion point: Partial bicontinuity and phase inversion into
Aleksi Barsk1, Konsta Turunen1, Annukka Santasalo-Aarnio1
1Aalto University School of Engineering, Department of Energy and Mechanical Engineering, Energy Conversion and Systems, P.O. Box 14400, FI-00076 Aalto, Finland.
Abstract:
Particle stabilized liquid-air mixtures formed by high-speed mixing can undergo phase inversion from liquid-in-air droplets to air-in-liquid foams as the three-phase contact angle decreases. Here, we show that highly bicontinuous interfacially jammed air-liquid mixtures similar to bijels can form in the transitional range where phase inversion occurs. This range can easily be approached e.g., via addition of a surfactant. The materials also contain coexisting air bubbles and liquid droplets. Upon aeration by shaking, the materials can be converted into stable air-in-liquid-in-air "foam capsules" or simpler liquid-in-air "dry liquid" capsules with sizes controllable from around 1 mm to <100 µm. This partial phase inversion method allows creation of dry liquid capsules with as little as 0.5 wt% fumed silica particles, notably lower than the 2 wt% achievable with conventional preparation method, i.e., high-speed mixing. Furthermore, these capsules exhibit greater sphericity, narrower droplet size distribution, and smaller size compared to those produced by conventional high-speed mixing method.
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