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Optical Fiber Sensor with a Hydrophobic Filter Layer for Monitoring Hydrogen under Humid Conditions.

Daejin Kim1,2, Alexander Shumski1,2, Krista K Bullard1,2

  • 1National Energy Technology Laboratory, 626 Cochran Mill Road, Pittsburgh, Pennsylvania 15236, United States.

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|June 24, 2025
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A new hydrophobic filter improves optical fiber hydrogen sensors for accurate monitoring in humid underground storage. This enhances safety and reliability for hydrogen energy infrastructure.

Keywords:
high humidityhydrogen sensorhydrophobic filter layeroptical fibersubsurface hydrogen storage

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Area of Science:

  • Materials Science
  • Sensor Technology
  • Chemical Engineering

Background:

  • Real-time monitoring of hydrogen concentration is vital for underground hydrogen storage safety.
  • High humidity in storage environments significantly degrades hydrogen sensor accuracy.
  • Existing sensors face challenges with baseline drift and signal loss in humid conditions.

Purpose of the Study:

  • To develop a robust hydrogen sensor system for reliable monitoring in high-humidity underground storage.
  • To mitigate the impact of moisture on optical fiber hydrogen sensor performance.
  • To enhance the safety and integrity of hydrogen storage facilities through improved sensing technology.

Main Methods:

  • Fabrication of an optical fiber hydrogen sensor.
  • Coating the sensor with a hydrophobic filter layer over the sensing layer.
  • Testing sensor performance under high humidity conditions (99% RH).
  • Evaluating sensor reliability, baseline drift, and transmission intensity.

Main Results:

  • The hydrophobic filter layer significantly improved sensor reliability in 99% RH environments.
  • The modified sensor exhibited minimal baseline drift.
  • No severe reduction in transmission intensity was observed.
  • The sensor demonstrated enhanced performance for hydrogen detection under humid conditions.

Conclusions:

  • The hydrophobic filter-coated optical fiber hydrogen sensor enables accurate real-time monitoring in high-humidity environments.
  • This technology is suitable for subsurface hydrogen storage applications.
  • The improved sensor contributes to the safe and efficient operation of hydrogen storage facilities.