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Scalable Membrane Enabled One-Pot Liquid-Phase Oligonucleotide Synthesis.

Ronan Kelly1,2, Catalina Parga1,2, Steven Ferguson1,2,3

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|June 26, 2025
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Summary
This summary is machine-generated.

A new one-pot liquid-phase oligonucleotide synthesis (OP-LPOS) method uses organic solvent resistant ceramic membranes for efficient production. This approach offers high yields and purity, presenting a scalable alternative to traditional solid-phase synthesis for therapeutic oligonucleotides.

Keywords:
liquid-phase oligonucleotide synthesismembranenanofiltrationoligonucleotide therapeuticsorganic solventultrafiltration

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Area of Science:

  • Chemical Engineering
  • Biotechnology
  • Materials Science

Background:

  • Solid-phase oligonucleotide synthesis (SPOS) is the current standard for therapeutic oligonucleotide production.
  • SPOS methods often involve lengthy processes, significant reagent waste, and challenges in scaling up.
  • There is a need for more efficient and sustainable methods for oligonucleotide manufacturing.

Purpose of the Study:

  • To introduce a novel one-pot liquid-phase oligonucleotide synthesis (OP-LPOS) route.
  • To demonstrate the efficacy of organic solvent resistant (OSR) ceramic membranes in OP-LPOS.
  • To provide a scalable and efficient alternative to SPOS for therapeutic oligonucleotide production.

Main Methods:

  • Utilized organic solvent nanofiltration (OSN) and ultrafiltration (OSU) ceramic membranes.
  • Developed a one-pot process integrating coupling, sulfurization, and detritylation steps.
  • Employed a reversible tethering strategy of growing oligonucleotides to a branched PEG support.

Main Results:

  • Achieved high stepwise filtration yields (97-100%) for 6mer and 18mer oligonucleotides.
  • Obtained high crude purity (∼72% for 18mer) using minimal phosphoramidites (1.5 equiv).
  • Demonstrated efficient purification in 5 diavolumes with high membrane permeance (13 Lm-2 h-1 bar-1).

Conclusions:

  • OP-LPOS with OSR ceramic membranes is a promising alternative to SPOS for large-scale manufacturing.
  • This method enhances intermediate product purity and yield while reducing unit operations and cycle times.
  • The process utilizes scalable membrane systems and commercially available reagents, improving process mass intensity (PMI).