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Updated: Sep 18, 2025

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Three-Dimensionally Printed Microfluidic Cross-flow System for Ultrafiltration/Nanofiltration Membrane Performance Testing
Published on: February 13, 2016
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Crossflow membrane filtration system for operando fouling characterization using transmission x-ray scattering
Mostafa Nassr1, Matthew R Landsman2,3, Suzana Ivandic1
1McKetta Department of Chemical Engineering, University of Texas at Austin, 2501 Speedway, Austin, Texas 78712, USA.
The Review of Scientific Instruments
|June 26, 2025
Summary
This study introduces a new operando system using X-ray scattering to observe membrane fouling in real-time. This allows for a deeper understanding of fouling mechanisms and improved wastewater treatment membrane performance.
Area of Science:
- Materials Science
- Chemical Engineering
- Environmental Science
Background:
- Membrane-based separations are crucial for wastewater treatment but suffer from membrane fouling.
- Current methods for studying fouling lack real-time, in-situ observation of dynamic processes.
- Understanding fouling evolution is key to improving membrane efficiency and longevity.
Purpose of the Study:
- To develop and demonstrate an operando system for real-time nanoscale characterization of membrane fouling.
- To investigate the mechanisms of nanoparticle fouling and mineral scaling under realistic operating conditions.
- To bridge the gap between nanoscale fouling behavior and macroscopic membrane performance.
Main Methods:
- A remotely controlled crossflow membrane system with a custom cell was designed.
- Operando transmission small/wide angle X-ray scattering (SAXS/WAXS) was employed for nanoscale analysis.
- Nanoparticle fouling in ultrafiltration and mineral scaling in reverse osmosis were investigated.
Main Results:
- Direct observation of nanoscale changes at the membrane surface during operation was achieved.
- Real-time tracking of membrane fouling under realistic conditions was demonstrated.
- Fundamental physical insights into fouling mechanisms influenced by water chemistry and operating conditions were gained.
Conclusions:
- The developed operando system provides unprecedented insights into dynamic membrane fouling.
- This approach enables a better understanding of the relationship between fouling mechanisms and membrane performance.
- The system serves as a platform for future in-situ studies and evaluation of novel membrane materials and processes.

