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Harnessing Machine Learning for the Design of Surface Coatings: Challenges and Opportunities
Tu C Le1, Dang-Nhat Nguyen1, Daniel Kaminski2
1Mechanical, Manufacturing and Mechatronic Department, School of Engineering, STEM College, RMIT University, GPO Box 2476, Melbourne, VIC 3001, Australia.
ACS Applied Materials & Interfaces
|June 26, 2025
Summary
Machine learning (ML) accelerates the design of advanced surface coatings with improved properties like hardness and durability. Data-driven approaches optimize formulations, enhancing material performance beyond traditional methods.
Area of Science:
- Materials Science
- Computational Chemistry
- Surface Engineering
Background:
- Machine learning (ML) is revolutionizing functional material design and optimization.
- Its application in surface coatings is rapidly growing, aiming for enhanced properties.
- Traditional methods are being surpassed by data-driven approaches for efficiency.
Purpose of the Study:
- To review current applications of ML in surface coating research.
- To highlight case studies demonstrating ML's effectiveness in tailoring coating properties.
- To identify future opportunities and challenges for ML integration in coating design.
Main Methods:
- Literature review of ML applications in surface coatings.
- Analysis of case studies on ML-driven coating design and optimization.
- Identification of trends, challenges, and future directions in the field.
Main Results:
- ML effectively enhances coating properties such as adhesion, hardness, durability, and corrosion inhibition.
- Data-driven optimization of formulations and processing conditions is more efficient than trial-and-error.
- Successful case studies showcase ML's potential in creating novel functional coatings.
Conclusions:
- ML is a transformative tool for accelerating the discovery and performance of advanced surface coatings.
- Further integration of ML into coating design workflows presents significant opportunities.
- Addressing key challenges will be crucial for unlocking ML's full potential in this field.
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