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Fiber Reinforced Concrete

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Fiber-reinforced concrete significantly enhances the structural and nonstructural properties of traditional concrete by incorporating fibers like steel, glass, and polymers. These fibers, varying from natural ones such as sisal and cellulose to manufactured ones like polypropylene and Kevlar, are mixed into hydraulic cement with aggregates. Steel fibers, often preferred for their robustness, contribute to improved ductility, toughness, and post-cracking performance. The concrete is classified...

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Updated: Sep 18, 2025

3D Printing and In Situ Surface Modification via Type I Photoinitiated Reversible Addition-Fragmentation Chain Transfer Polymerization

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3D Printing Continuous Fiber Reinforced Polymers: A Review of Material Selection, Process, and Mechanics-Function

Haoyuan Zheng¹, Shaowei Zhu^1,2, Liming Chen^1,2

¹College of Aerospace Engineering, Chongqing University, Chongqing 400030, China.

|June 27, 2025

Summary

Three-dimensional (3D) printing of continuous fiber-reinforced polymer (CFRP) composites enables customized, high-performance parts. This review covers materials, processing, performance control, and applications, highlighting future directions like AI optimization.

Keywords:

3D printing continuous fiber reinforced polymers functional applications material selection mechanical properties process

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Area of Science:

Materials Science and Engineering
Additive Manufacturing
Composite Materials

Background:

Three-dimensional (3D) printing of continuous fiber-reinforced polymer (CFRP) composites is rapidly advancing.
This technology offers novel strategies for customized manufacturing of high-performance composite materials.
Existing research spans material systems, processing, mechanical property control, and functional applications.

Purpose of the Study:

To systematically review advancements in 3D-printed CFRP technology.
To analyze material systems, processing methods, mechanical performance regulation, and functional applications.
To provide a comprehensive assessment and forward-looking analysis for industrial implementation.

Main Methods:

Systematic review of literature on 3D-printed CFRP.
Analysis of material systems (carbon, glass, natural fibers; thermoplastic matrices like PEEK).
Comparison of processing techniques (Fused Deposition Modeling, photopolymerization) and their impact on fiber-matrix interfaces.
Examination of regulatory mechanisms (fiber orientation, volume fraction) on mechanical properties and functional designs (electrical conductivity, self-sensing).

Main Results:

Detailed analysis of material characteristics and processing behaviors.
Insights into controlling mechanical properties through parameter optimization.
Case studies in aerospace and automotive applications demonstrate feasibility.
Identification of challenges and future research directions, including AI-driven optimization and hybrid manufacturing.

Conclusions:

3D printing of CFRP technology has achieved significant progress in materials, processing, and applications.
Further research is needed to address current challenges and accelerate industrial adoption.
Future directions include AI integration and multi-material approaches for enhanced composite manufacturing.