Structure and Properties of Self-Reinforced Polytetrafluoroethylene-Based Materials

A promising direction in polymer material processing is the development of self-reinforced polymer composites (SRPMs), representing a relatively new group of composite materials. The self-reinforcement method allows for materials of one polymer to be combined with different molecular, supramolecular, and structural features. The high adhesive and mechanical properties of SRPMs are due to the formation of a homogeneous system with no inter-phase boundary. Moreover, self-reinforcement considers the possibility of using polymer waste to create high-strength composites, which reduces the environmental load. In the current work, the phase composition, structure, and properties of SRPMs based on polytetrafluoroethylene (PTFE) were studied. SRPMs were prepared by mixing industrial and regenerated PTFE powders and then subjected to pressing and sintering. Two types of regenerated PTFE were used for the SRPM preparation: a commercial PTFE of the TOMFLON^TM trademark and mechanically grinded PTFE waste. The degree of crystallinity of the obtained materials (41-68%) was calculated by XRD analysis; the crystallite size was determined to be 30-69 nm. Thermal analysis of the composites was carried out by the DSC method in the temperature range of 25-370 °C. The characteristics of thermal processes in self-reinforced composites correlate with the data from structural studies of XRD and FTIR analyses. The results of dynamic mechanical analysis showed that the introduction of regenerated PTFE powder into an industrial one increased the elasticity modulus from 0.6 GPa up to 2.0-3.1 GPa. It was shown that the phase state of the SRPMs depended on the method of processing polymer waste (the type of regenerated PTFE) that determined the heat resistance and mechanical properties of the obtained composite material.