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In Silico Modeling of Safe Force Limits for Trismus Therapy Following Jaw Reconstruction
Masoud Mohseni-Dargah1,2,3,4, Boyang Wan1,2, Emma Charters2,5
1AMME School, Engineering Faculty, The University of Sydney, Sydney, New South Wales, Australia.
Head & Neck
|July 2, 2025
Summary
Finite element analysis reveals that concentrated loading on specific areas of reconstructed mandibles is safer for trismus therapy. This finding guides safer jaw stretching for patients with mandibular reconstruction, minimizing risks of implant failure.
Area of Science:
- Biomechanical Engineering
- Oral and Maxillofacial Surgery
- Medical Device Design
Background:
- Trismus (restricted mouth opening) is a common complication after segmental mandibulectomy and autologous bone reconstruction.
- The biomechanical limits of reconstructed mandibles, especially without bone union, are not well understood.
- Current trismus therapy may pose risks due to unquantified loading parameters.
Purpose of the Study:
- To estimate patient-specific loading limits in compromised mandibular reconstructions using finite element analysis (FEA).
- To guide the safe application of forces during trismus therapy for patients with reconstructed mandibles.
- To inform the development of safer jaw-stretching devices like Restorabite.
Main Methods:
- FEA was employed to model stress distribution in reconstructed mandibles (bone, plate, screws) lacking bone union, based on patient imaging.
- Simulations evaluated various factors including friction coefficients, force application sites, and concentrated versus distributed loading.
- Patient-specific loading parameters were determined to identify safe limits for trismus therapy.
Main Results:
- Low friction coefficients between bone segments and the plate significantly increased stress on the reconstruction plate.
- Concentrated loading on the posterior segment of grafted bone resulted in the lowest stress levels.
- Distributed loading over a 4cm region on the anterior graft bone segments led to higher plate stress.
Conclusions:
- Tailored trismus therapy approaches are crucial to minimize osteolysis and plate failure in mandibular reconstruction.
- Concentrated loading on biomechanically favorable regions is safer than distributed loading, often associated with traditional jaw-stretching devices.
- These findings offer valuable insights for improving clinical practices and developing safer devices for trismus management.

