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A high-precision segmentation method based on UNet for disc cutter holder of shield machine
Dandan Peng1, Guoli Zhu2, Zhe Xie1
1The School of Mechanical Science & Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China.
Scientific Reports
|July 5, 2025
Summary
A new Res-UNet-CA model enhances visual positioning for robotic disc cutter replacement in shield machines. This robust segmentation method overcomes underground challenges, achieving high accuracy in detecting the disc cutter holder.
Area of Science:
- Robotics and Automation
- Computer Vision
- Geotechnical Engineering
Background:
- Robotic disc cutter replacement in shield machines requires accurate visual positioning.
- Underground conditions like low light, dust, and debris hinder recognition accuracy.
Purpose of the Study:
- To develop a robust segmentation model for identifying disc cutter holders under challenging underground conditions.
- To improve the accuracy and efficiency of visual positioning for robotic operations.
Main Methods:
- Proposed a multi-mechanism enhanced UNet model (Res-UNet-CA) incorporating attention mechanisms.
- Utilized a hybrid loss function (dice loss + cross-entropy loss) with the Adam optimizer.
- Conducted experimental comparisons with mainstream semantic segmentation models.
Main Results:
- The Res-UNet model demonstrated superior training efficiency and segmentation accuracy.
- The Res-UNet-CA architecture achieved state-of-the-art metrics: 99.45% accuracy, 98.9% precision, 99.11% recall, 99% F1-score, and 98.63% mIoU.
- Significantly outperformed other semantic segmentation models in prediction quality.
Conclusions:
- The Res-UNet-CA model provides an innovative and effective solution for shield machine disc cutter holder detection.
- This approach enhances the reliability of visual positioning in complex underground environments.
- Offers potential for improved automation and safety in tunneling operations.

