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Computational fluid dynamics and machine learning integration for evaluating solar thermal collector efficiency

Xiaoyu Hu1, Lanting Guo2, Jiyuan Wang3

  • 1Stevens Institute of Technology, Hoboken, USA.

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|July 8, 2025
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Summary
This summary is machine-generated.

This study introduces a hybrid framework combining computational fluid dynamics (CFD) and machine learning to optimize solar thermal collectors with micro-heat pipe arrays (MHPA) for food dehydration, achieving high accuracy and efficiency.

Keywords:
CFD-ML hybrid modelEntropy optimizationSolar thermal collector

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Area of Science:

  • Renewable Energy Engineering
  • Computational Science
  • Thermal Engineering

Background:

  • Optimizing solar thermal collectors for food dehydration is crucial for efficient renewable energy utilization.
  • Balancing computational efficiency and prediction accuracy is a key challenge in thermal system design.
  • Micro-heat pipe arrays (MHPA) offer potential for enhanced thermal performance in solar collectors.

Purpose of the Study:

  • To develop and validate a novel hybrid computational framework integrating CFD and machine learning.
  • To optimize solar thermal collectors with MHPA for food dehydration applications.
  • To enhance computational efficiency and prediction accuracy in thermal system design.

Main Methods:

  • A validated CFD model generated 935 numerical cases for training and evaluating machine learning algorithms (LR, SVR, ANN).
  • Entropy analysis was employed to quantify information transfer and identify influential design parameters.
  • Interpretability analysis determined optimal operating ranges for key collector parameters.

Main Results:

  • Optimized SVR and ANN models achieved high prediction accuracy (R² = 0.96 and 0.94) compared to LR (R² = 0.61).
  • MHPA thermal conductivity, air inlet temperature, and air velocity were identified as the most influential parameters.
  • Optimal performance was achieved with over 600 data samples, with a critical transition observed between 100-300 samples.

Conclusions:

  • The hybrid CFD-ML framework offers an efficient approach for optimizing solar thermal collector designs.
  • The methodology provides valuable insights for improving solar food drying systems with reduced computational costs.
  • Identified key parameters and optimal operating ranges can guide future solar collector design and development.