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Fault Detection of Cyber-Physical Systems Using a Transfer Learning Method Based on Pre-Trained Transformers
Pooya Sajjadi1, Fateme Dinmohammadi1, Mahmood Shafiee2
1School of Computing and Engineering, University of West London, London W5 5RF, UK.
Sensors (Basel, Switzerland)
|July 12, 2025
Summary
Transfer learning with transformers enhances fault detection in cyber-physical systems (CPSs) by leveraging pre-trained models. This approach overcomes data limitations, improving Prognostics and Health Management (PHM) for industrial applications.
Area of Science:
- Engineering
- Computer Science
- Artificial Intelligence
Background:
- Cyber-physical systems (CPSs) are crucial for modern industries, but failures can cause major disruptions.
- Prognostics and Health Management (PHM) is essential for CPS reliability.
- Deep learning (DL) methods face challenges with imbalanced and scarce fault-labeled data in CPS applications.
Purpose of the Study:
- To propose a transfer learning approach using a pre-trained transformer to improve fault detection in CPSs.
- To address the domain shift challenge between laboratory and real-world industrial data.
- To enhance the deployment of DL in industrial CPS settings with limited fault data.
Main Methods:
- Pre-training a streamlined transformer model on a large source dataset.
- Fine-tuning the model end-to-end on a smaller target dataset with a different distribution.
- Applying SHAP (SHapley Additive exPlanations) for explainable AI (XAI) to understand model decisions.
Main Results:
- The proposed transfer learning model achieved an average F1-score of 93.38% on a water purification facility dataset.
- The transformer-based approach outperformed baseline models like Convolutional Neural Networks (CNN) and Long Short-Term Memory (LSTM).
- Demonstrated practical effectiveness in industrial CPS settings with limited fault data.
Conclusions:
- Transformer-based transfer learning is a viable solution for enhancing fault detection in industrial CPSs.
- The method effectively transfers diagnostic knowledge, mitigating issues with data scarcity and domain shift.
- Explainable AI (XAI) methods like SHAP can increase the transparency of fault detection models.
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