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Direct and Sustainable Regeneration of Spent LiCoO2 Cathodes Using an Eco-Friendly Deep Eutectic Solvent-Based
Xiaoxuan Zhang1, Tiansheng Wang1,2,3,4,5, Chaochao Gao2,3,4,5
1School of Science, Harbin Institute of Technology (Shenzhen), Shenzhen, 518055, China.
Small Methods
|July 14, 2025
Summary
This study presents a novel deep eutectic solvent (DES) method for recycling spent lithium cobalt oxide (LiCoO2) batteries. The low-impact process regenerates cathode materials efficiently, offering significant environmental and economic benefits over traditional methods.
Area of Science:
- Materials Science
- Electrochemistry
- Green Chemistry
Background:
- Current recycling methods for spent lithium cobalt oxide (LiCoO2) cathodes, such as high-temperature roasting and metal leaching, are energy-intensive and environmentally detrimental.
- Developing sustainable and efficient recycling processes for LiCoO2 batteries is crucial due to their widespread use and the environmental concerns associated with conventional methods.
Purpose of the Study:
- To introduce a novel, low-impact recycling method for spent LiCoO2 cathode materials.
- To demonstrate the efficacy of a deep eutectic solvent (DES) as both a lithium carrier and reductant for direct material regeneration.
Main Methods:
- A deep eutectic solvent (DES) composed of glycerol and lithium chloride was employed for the direct regeneration of spent LiCoO2.
- The process operated under mild conditions (80 °C and ambient pressure), utilizing the DES to supplement lithium ions and reduce Co4+.
Main Results:
- The regenerated LiCoO2 material achieved an initial discharge capacity of 134.84 mAh g⁻¹ at 0.1 C.
- The material maintained 95% of its capacity after 200 cycles, demonstrating excellent stability.
- The DES could be reused with high efficiency, and the method restored the compositional and structural integrity of the LiCoO2.
Conclusions:
- The DES-based method offers a sustainable and efficient alternative to traditional LiCoO2 battery recycling.
- This approach significantly reduces energy consumption and environmental impact compared to pyrometallurgical and hydrometallurgical methods.
- The study highlights the economic and environmental advantages of this novel recycling strategy for spent LiCoO2 batteries.

