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Design optimization platform for assistive wearable devices applied to a knee damper exoskeleton.
Asghar Mahmoudi1,2, Stephan Rinderknecht1, Andre Seyfarth2
1Institute for Mechatronic Systems, Faculty of Mechanical Engineering, Technical University of Darmstadt, Darmstadt, Germany.
Wearable Technologies
|July 22, 2025
Summary
This study introduces a new platform using predictive movement simulation to optimize assistive wearable devices. It efficiently finds optimal designs, reducing knee load during walking.
Area of Science:
- Biomechanics and Robotics
- Assistive Device Design
- Computational Modeling
Background:
- Designing optimal assistive wearable devices is challenging due to complex, high-dimensional design spaces.
- Traditional methods like human-in-the-loop optimization struggle with increasing design parameters.
- Predictive simulation offers a powerful, data-independent approach to anticipate device effects.
Purpose of the Study:
- To introduce a design optimization platform leveraging predictive movement simulation for assistive wearable devices.
- To address the challenges of high-dimensional design spaces in wearable device optimization.
- To identify optimal parameters for a knee exoskeleton assisting level-ground and downhill gait.
Main Methods:
- A two-layered optimization framework: inner loop for predictive movement simulation, outer loop for parameter optimization.
- Utilized predictive simulation to model human movement and device interaction without experimental data.
- Applied the framework to design a knee exoskeleton with a damping mechanism.
Main Results:
- Achieved significant reductions in normalized knee load peak for level-ground and downhill walking.
- Demonstrated a decrease in the overall cost of transport.
- Identified optimal damping torques applied during the stance phase with distinct coefficients for different gaits.
Conclusions:
- The proposed optimization platform reliably and efficiently identifies optimal parameters for assistive wearable devices.
- The framework effectively handles high-dimensional design spaces, offering valuable insights for initial device design.
- Supports designers in efficiently determining optimal parameter sets for enhanced assistive technologies.

