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3D-Printed PLA Hollow Microneedles Loaded with Chitosan Nanoparticles for Colorimetric Glucose Detection in Sweat
Anastasia Skonta1, Myrto G Bellou1, Haralambos Stamatis1
1Laboratory of Biotechnology, Department of Biological Applications and Technologies, University of Ioannina, 45110 Ioannina, Greece.
Biosensors
|July 25, 2025
Summary
A novel 3D-printed microneedle biosensor detects glucose in sweat using chitosan nanoparticles and machine learning. This less invasive method shows promise for diabetes management and early glucose level detection.
Area of Science:
- Biomedical Engineering
- Analytical Chemistry
- Materials Science
Background:
- Diabetes management relies on accurate glucose monitoring.
- Current methods can be invasive, necessitating less invasive alternatives.
- Biosensors offer a promising avenue for continuous and accessible glucose level detection.
Purpose of the Study:
- To develop a novel 3D-printed colorimetric biosensor for glucose detection in sweat.
- To integrate microneedles and chitosan nanoparticles for enhanced glucose sensing.
- To utilize machine learning for accurate glucose concentration prediction from colorimetric data.
Main Methods:
- Fabrication of hollow 3D-printed polylactic acid microneedles loaded with chitosan nanoparticles.
- Encapsulation of glucose oxidase, horseradish peroxidase, and a chromogenic substrate within nanoparticles.
- Colorimetric glucose detection using smartphone imaging and a color recognition application, with data analyzed by a Random Sample Consensus algorithm for linear regression modeling.
Main Results:
- The biosensor demonstrated a linear response range of 0.025–0.375 mM for glucose.
- Achieved a low limit of detection (0.023 mM) and limit of quantification (0.078 mM).
- Exhibited high specificity and recovery rates between 86–112% in spiked artificial sweat samples.
Conclusions:
- The developed 3D-printed microneedle biosensor offers a viable, less invasive approach for glucose detection in sweat.
- The integration of chitosan nanoparticles, microneedles, and machine learning enhances sensing capabilities.
- This technology holds significant potential for practical application in diabetes monitoring and management.

