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Recent progress of 3D-printed polymeric gel sensors for flexible electronics
Lei Cui1, Yuxuan Lin1, Chenning Li1
1School of Materials Science and Engineering, National Institute for Advanced Materials, Smart Sensing interdisciplinary Science Center, Nankai University, Tianjin 300350, P. R. China. yinj@nankai.edu.cn.
Materials Horizons
|July 28, 2025
Summary
Three-dimensional (3D) printing enables the creation of advanced solvent-impregnated polymeric gel sensors. These flexible sensors offer tunable properties for point-of-care diagnostics and cyborg systems.
Area of Science:
- Materials Science
- Biomedical Engineering
- Polymer Chemistry
Background:
- Solvent-impregnated polymeric gels offer tunable properties and biocompatibility, making them ideal for flexible sensors.
- These gel sensors can detect various health stimuli, enabling point-of-care diagnostics and advanced human-machine interfaces.
- Efficient and precise manufacturing techniques are crucial for developing reliable gel sensor devices.
Purpose of the Study:
- To review the materials and applications of additive three-dimensional (3D) printed gel sensors.
- To provide a foundational understanding of polymeric gel properties and classifications.
- To compare key characteristics of direct ink writing and digital light processing for gel sensor fabrication.
Main Methods:
- Review of existing literature on polymeric gels, 3D printing techniques, and gel sensor applications.
- Classification and physical property analysis of polymeric gels.
- Comparative analysis of direct ink writing and digital light processing for 3D printing gel sensors.
Main Results:
- 3D printing, particularly direct ink writing and digital light processing, offers high efficiency and precision for fabricating gel sensors.
- Polymeric gels exhibit tunable properties and mechanical compatibility with biological tissues, suitable for flexible sensor applications.
- Diverse application scenarios for gel-based sensors were summarized, demonstrating their versatility.
Conclusions:
- Additive 3D printing is a key enabling technology for the development of advanced gel sensors.
- Further research is needed to address current limitations and explore future directions in 3D-printed gel sensor technology.
- 3D-printed gel sensors hold significant promise for diagnostics, prosthetics, and wearable electronics.

