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The AFM Probe
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  6. Arbitrary Thickness Profile Metrology Of Low-z And Monolithic Material Components With A Single X-ray Projection.
  1. Home
  2. Research Domains
  3. Engineering
  4. Materials Engineering
  5. Wearable Materials
  6. Arbitrary Thickness Profile Metrology Of Low-z And Monolithic Material Components With A Single X-ray Projection.

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Arbitrary thickness profile metrology of low-Z and monolithic material components with a single X-ray projection.

Wenjie Hao1, Feixiang Wang2, Fucheng Yu2

  • 1Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800, People's Republic of China.

Journal of Synchrotron Radiation
|July 31, 2025

View abstract on PubMed

Summary
This summary is machine-generated.

X-ray phase contrast imaging enables precise, non-destructive thickness metrology for low-Z materials. This advanced technique overcomes limitations of X-ray micro-computed tomography (micro-CT) for efficient, high-resolution 3D measurements.

Keywords:
X-ray phase contrast imagingmetrology of microlens arraysingle projection measurementthickness metrology

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Area of Science:

  • Materials Science
  • Metrology
  • Optics

Background:

  • Precise thickness measurement is critical for low-Z materials used in heat conduction, implants, microfluidics, and optics.
  • X-ray micro-computed tomography (micro-CT) offers non-destructive 3D imaging but is slow and struggles with laminar samples.

Purpose of the Study:

  • To develop a faster, more versatile method for thickness metrology of low-Z materials with arbitrary profiles.
  • To overcome the limitations of micro-CT for efficient and dynamic thickness measurements.

Main Methods:

  • Utilized X-ray phase contrast imaging to retrieve X-ray phase shifts from a single projection.
  • Developed an open device design for in situ, non-contact, high-precision measurements.

Main Results:

  • Achieved a mean absolute error of 0.68 µm for cylindrical fibers within a 1.33 mm field of view.
  • Demonstrated efficient measurement and damage assessment on worn fibers and microlens arrays.
  • Obtained 3D profiles from a single projection for detailed error analysis.

Conclusions:

  • X-ray phase contrast imaging provides a high-precision, efficient, and versatile alternative to micro-CT for thickness metrology.
  • The method's capabilities include in situ, non-contact, large field of view, and penetrative measurements.
  • Potential applications include dynamic thickness measurements and real-time monitoring in loading devices.