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Novel High-Efficient Method to Generate Fragmented Nano- and Microfibers Enabling an Additive for Bio-Inks
Margitta Büchner1, Michael Geske1, Michael Redel1
1Institute of Polymer Materials, Friedrich-Alexander-Universität Erlangen-Nürnberg, Erlangen, Germany.
Macromolecular Bioscience
|August 6, 2025
Summary
This study presents a novel UV irradiation method for controlled fiber fragmentation in biofabrication. This technique enhances bio-ink properties and offers a simple, scalable alternative for tissue engineering applications.
Area of Science:
- Biomaterials Science
- Tissue Engineering
- Biotechnology
Background:
- Biofabrication utilizes biopolymers and cells to create tissue mimics.
- Fiber reinforcement in bio-inks improves mechanical properties and cell viability.
- Current fiber fragmentation methods are limited by scalability and equipment needs.
Purpose of the Study:
- To introduce a novel, accessible method for controlled fiber fragmentation in biofabrication.
- To overcome limitations of existing fiber fragmentation techniques.
- To enable scalable and cost-effective production of fiber-reinforced bio-inks.
Main Methods:
- Utilized ultraviolet (UV) irradiation for controlled fiber fragmentation.
- Applied multi-modal Weibull analysis to estimate average fiber length.
- Validated the technique on polycaprolactone (PCL) and gelatin blends.
Main Results:
- UV irradiation provides controlled fiber shortening.
- Average fiber length can be accurately estimated using Weibull analysis.
- The method is cost-effective, biocompatible, and simple to implement.
Conclusions:
- UV irradiation offers a practical solution for fiber fragment production in biofabrication.
- This technique enhances the accessibility and scalability of fiber-based biofabrication.
- The developed method supports advancements in tissue engineering and regenerative medicine.

