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Mechanism and data fusion driven multi-indicator soft sensor framework for industrial processes.

Qingquan Xu1, Jie Dong2, Kaixiang Peng2

  • 1Key Laboratory of Knowledge Automation for Industrial Processes of Ministry of Education, School of Automation and Electrical Engineering, University of Science and Technology Beijing, Beijing, 100083, PR China.

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|August 7, 2025
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Summary
This summary is machine-generated.

This study introduces a novel soft sensor framework for industrial processes, fusing mechanistic and data-driven models to accurately predict quality indicators like strip flatness and crown in hot strip rolling.

Keywords:
Hot strip rolling processKolmogorov–Arnold networksMechanism and data fusion drivenMulti-indicator soft sensor

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Area of Science:

  • Industrial Process Control
  • Soft Sensor Technology
  • Mechanical Engineering

Background:

  • Traditional measurement methods have limitations in industrial quality control.
  • Complex mechanisms and time-varying delays in industrial processes challenge multi-indicator soft sensing.
  • Existing research lacks advanced fusion of mechanical and data-driven models for soft sensing.

Purpose of the Study:

  • To propose a mechanism and data fusion driven multi-indicator soft sensor framework.
  • To address challenges in multi-indicator soft sensing for complex industrial processes.
  • To improve product quality prediction in industrial settings.

Main Methods:

  • Mechanism analysis of the hot strip rolling process (HSRP) and identification of unknown parameters.
  • Fusion of data from mechanistic models with actual process data.
  • Development of Kolmogorov-Arnold Networks with an embedded time-series input layer (TS-KAN) to handle time-varying delays.

Main Results:

  • A novel soft sensor framework was developed and validated using HSRP production data.
  • The framework successfully addressed challenges posed by complex mechanisms and time-varying delays.
  • Simultaneous accurate prediction of strip flatness and crown was achieved.

Conclusions:

  • The proposed mechanism and data fusion framework offers a robust solution for multi-indicator soft sensing in industrial processes.
  • The integration of TS-KAN effectively manages time-varying delays, enhancing prediction accuracy.
  • This approach significantly improves quality indicator prediction in the hot strip rolling process.