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Updated: Sep 11, 2025

Indirect Fabrication of Lattice Metals with Thin Sections Using Centrifugal Casting
Published on: May 14, 2016
Properties and Pitfalls of Various Casting Materials.
Brendon C Mitchell1, Keith Baldwin1
1Division of Orthopedic Surgery, Children's Hospital of Philadelphia, Philadelphia, PA, USA.
Choosing the right casting materials is key for pediatric fracture care. Proper selection and application of underlayers and overlayers ensure safe immobilization and protect children's soft tissues.
Area of Science:
- Orthopedics
- Biomaterials Science
- Pediatric Medicine
Background:
- Pediatric fracture management requires specialized material considerations due to unique patient characteristics.
- Casting involves distinct underlayers for cushioning and overlayers for rigid immobilization.
- Both splints and casts provide immobilization, with casts offering circumferential support.
Purpose of the Study:
- To comprehensively review casting materials for pediatric fractures.
- To analyze how children's unique traits influence material selection for cast layers.
- To discuss material choices based on anatomical site and cast type.
Main Methods:
- Review of properties and pitfalls of pediatric casting materials.
- Examination of material selection criteria for underlayers and overlayers.
- Analysis of factors influencing decision-making in pediatric casting.
Main Results:
- Common overlayer materials include plaster of Paris and fiberglass for rigid immobilization.
- Waterproof casting is achievable with specific underlayer (e.g., Gore-Tex) and fiberglass overlayer combinations.
- Proper padding, layer thickness, tautness, and edge management are critical for safe casting.
Conclusions:
- Material selection and application technique are paramount for safe and effective pediatric fracture immobilization.
- Understanding material properties and patient-specific factors optimizes casting outcomes.
- Careful attention to detail in casting application prevents soft tissue injury.
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