Cutting Force-Vibration Interactions in Precise-and Micromilling Processes: A Critical Review on Prediction Methods

In recent years, much research has been devoted to the evaluation of physical phenomena and the technological effects of precise and micromilling processes. However, the available current literature lacks synthetic work covering the current state of the art regarding cutting force-tool displacement interactions in precise and micromilling manufacturing systems. Therefore, this literature review aims to fill this research gap and focuses on the critical literature review regarding the current state of the art within the prediction methods of cutting forces and machining system's displacements/vibrations during precise and micromilling techniques. In the first part, a currently available cutting force, as well as the static and dynamic machining system displacement models applied in precise and micromilling conditions are presented. In the next stage, a relationship between the geometrical elements of cut and generated cutting forces and tool displacements are discussed, based on the recent literature. A subsequent part concerns the formulation of the generalized analytical models for a prediction of cutting forces and vibrations during precise and micromilling conditions. In the last stage, the conclusions and outlook are formulated based on the conducted analysis of the literature. In this context, this paper constitutes a synthetic work presenting current trends in the prediction of precise milling and micromilling mechanics.