Exploring the Influence of NaOH Catalyst on the Durability of Liquid Calcium Aluminate Cement Concrete

Liquid calcium aluminate cement (LCAC) is an innovative material technology with significant potential for varied applications in civil engineering. However, despite its promising results, a significant gap remains in the direct application of LCAC as a concrete binder. The primary catalysts for LCAC are sodium hydroxide (NaOH) and potassium hydroxide (KOH). Therefore, it is crucial to investigate the effects of sodium and potassium ions on alkali-aggregate reactions in concrete structures. This study evaluated the durability of liquid calcium aluminate cement concrete catalyzed using four different concentrations of NaOH (0.5%, 1.0%, 1.5%, and 2.0%) as experimental variables, incorporating a control group of traditional concrete with a water-cement ratio of 0.64. The findings indicate that NaOH catalysis in the concrete significantly trigger alkali-aggregate reactions, leading to volume expansion. Furthermore, it increased chloride ion penetration and porosity in the concrete. These effects were more notable with the increase in NaOH concentration. The results suggested that NaOH catalysis can enhance certain chemical reactions within the concrete matrix; however, its concentration must be carefully controlled to mitigate adverse effects. The NaOH dosage should be limited to 0.5% to ensure optimal durability of the concrete. This study emphasizes the crucial importance of precisely balancing catalyst concentration to maintain the long-term durability and performance of liquid calcium aluminate cement concrete in structural applications.