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Flexible FLIG-Based Temperature Sensor Enabled by Femtosecond Laser Direct Writing for Thermal Monitoring in Health
Huansheng Wu1, Cong Wang1, Linpeng Liu1
1State Key Laboratory of Precision Manufacturing for Extreme Service Performance, College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China.
Sensors (Basel, Switzerland)
|August 14, 2025
Summary
Researchers developed a new method using femtosecond laser direct writing (FLDW) to create flexible graphene temperature sensors on polyimide. These sensors show high sensitivity and stability for real-time thermal monitoring.
Area of Science:
- Materials Science
- Nanotechnology
- Sensor Technology
Background:
- Flexible temperature sensors are crucial for wearable electronics and human-machine interfaces.
- Existing fabrication methods often involve complex processes or lack scalability.
- Graphene's unique properties make it a promising material for advanced sensor applications.
Purpose of the Study:
- To develop a facile and mask-free method for fabricating porous graphene-based flexible temperature sensors.
- To optimize sensor performance by tuning laser processing parameters.
- To demonstrate the sensor's integration and applicability in real-world scenarios.
Main Methods:
- Fabrication of porous graphene patterns on polyimide substrates using femtosecond laser direct writing (FLDW).
- Systematic adjustment of laser scanning spacing to control microstructure density and thermal sensitivity.
- Characterization of sensor performance, including temperature coefficient, response/recovery times, and signal stability.
- Integration of the sensor into a 3D-printed robotic platform for practical testing.
Main Results:
- Optimized FLDW produced dense microstructures with enhanced thermal sensitivity.
- Achieved a temperature coefficient of 0.698% °C⁻¹ within the 40-120 °C range.
- Demonstrated rapid response (10.3 s) and recovery (20.9 s) times with excellent signal stability.
- Successfully implemented the sensor for both contact and non-contact temperature detection on a robotic platform.
Conclusions:
- The FLDW approach offers a viable and scalable method for fabricating high-performance flexible graphene temperature sensors.
- The developed sensors exhibit excellent thermal sensitivity, stability, and rapid response.
- These sensors hold significant potential for applications in wearable electronics, electronic skin, and intelligent interfaces.

