Study on the Liquid Transport on the Twisted Profile Filament/Spun Combination Yarn in Knitted Fabric

The excellent moisture transport properties of yarns play a crucial role in improving the liquid moisture transfer behavior within textiles and maintaining their thermal-wet comfort. However, the current research on the moisture management performance of fabrics made from yarns with excellent liquid transport properties primarily compares the wicking results, without considering the varying requirements of testing conditions due to differences in human sweating rates during daily activities. Moreover, the understanding of moisture transport mechanisms in yarns within fabrics under different testing conditions remains insufficient. In this study, two types of twisted combination yarns, composed of hydrophobic profiled polyester filaments and hydrophilic spun yarns to form a hydrophobic-hydrophilic gradient along the axial direction of the yarn, were developed and compared with profiled polyester filaments to understand the liquid migration behaviors in the knitted fabrics formed by these yarns. Results showed that hydrophobic profiled polyester filament yarn demonstrated superior liquid transport performance with infinite saturated liquid supply (vertical wicking test). In contrast, the twisted combination yarns exhibited better moisture diffusion properties under limited liquid droplet supply conditions (droplet diffusion test and moisture management test). These contradictory findings indicated that the amount of liquid moisture supply in testing conditions significantly affected the moisture transport performance of yarns within fabrics. It was revealed that the liquid moisture in the twisted combination yarns migrated through capillary wicking for moisture transfer. Under an infinite saturated liquid supply condition, the higher the content of hydrophilic fibers in the spun yarns, the greater the amount of moisture transferred, demonstrating an excellent liquid transport performance. Under the limited liquid droplet supply conditions, both the volume of liquid water and the moisture absorption capacity of the yarn jointly influence internal moisture migration within the yarn. It provided a theoretical reference for testing the internal moisture wicking performance of fabrics under different states of human sweating.