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Updated: Sep 11, 2025

06:51
Manufacturing Chimeric Antigen Receptor CAR T Cells for Adoptive Immunotherapy
Published on: December 17, 2019
15.3K
Pooled CAR-T screening in pig-tailed macaques identifies designs with enhanced proliferation, trafficking, and
Lucy H Maynard1,2, Eric J Cavanaugh1, Haiying Zhu3
1Translational Science and Therapeutics Division, Fred Hutchinson Cancer Center, Seattle, WA.
Blood
|August 14, 2025
Summary
New chimeric antigen receptor T (CAR-T) cell designs using the MyD88-CD40 costimulatory domain show superior persistence and potency in nonhuman primates, addressing CAR-T therapy relapse. This advance offers hope for more effective B-cell malignancy treatments.
Area of Science:
- Immunology
- Cell Therapy
- Oncology
Background:
- Chimeric antigen receptor T (CAR-T) cell therapy shows promise for B-cell malignancies but suffers from high relapse rates due to poor CAR-T cell persistence.
- Current preclinical models often fail to predict clinical CAR-T cell efficacy, necessitating more translationally relevant models.
Purpose of the Study:
- To systematically evaluate CAR structure-function relationships in an immunocompetent nonhuman primate (NHP) model.
- To identify novel CAR designs with improved persistence and anti-tumor activity for B-cell malignancies.
Main Methods:
- Engineered 20 CD20-targeted CARs with varying hinge, transmembrane, and costimulatory domains.
- Administered pooled CAR-T cell arrays to NHPs and monitored CAR abundance using digital droplet PCR.
- Assessed CAR-T cell function ex vivo and in vivo, including expansion, cytokine secretion, and tissue trafficking.
Main Results:
- CAR-T cells with the MyD88-CD40 costimulatory domain exhibited enhanced activation, unique cytokine profiles, and resistance to exhaustion ex vivo.
- In vivo, MyD88-CD40 CARs demonstrated dramatic expansion, outperforming CD28- and 4-1BB-based CARs, and achieved robust B-cell depletion.
- MyD88-CD40 CARs, especially with CD28 hinge/transmembrane domains, showed superior lymphoid tissue trafficking and prolonged persistence compared to other CAR designs.
Conclusions:
- NHP models are valuable for screening CAR designs and optimizing CAR-T cell therapy.
- MyD88-CD40 CARs represent a potent new class of CARs with enhanced functional attributes and superior in vivo performance.
- These findings offer critical insights into CAR features that drive improved CAR-T cell activity and may overcome clinical relapse challenges.

