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A modular and reconfigurable microfluidic device for culturing spheroids under continuous perfusion.

Hiba Aljayyousi, Sarah Sahloul1, Ajymurat Orozaliev1

  • 1Divison of Engineering, New York University Abu Dhabi (NYUAD), Abu Dhabi, United Arab Emirates.

APL Bioengineering
|August 18, 2025
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Summary

This study introduces a modular microfluidic device to improve 3D cell spheroid culture. The device enhances spheroid growth and viability, offering a versatile platform for biomedical research and drug testing.

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Area of Science:

  • Biomedical Engineering
  • Cell Biology
  • Microfluidics

Background:

  • 3D cell spheroids are vital in vitro models for research.
  • Diffusion limitations hinder spheroid growth and viability in conventional cultures.

Purpose of the Study:

  • To develop a versatile, modular microfluidic device for improved spheroid culture.
  • To enable customizable channel configurations and facile spheroid retrieval.

Main Methods:

  • A modular microfluidic device with a reconfigurable adhesive layer was designed.
  • Three channel configurations were tested with Mouse Embryonic Fibroblasts (MEFs), human induced Pluripotent Stem Cells (hiPSCs), and MDA-MB-231 cells.
  • In situ optical coherence tomography (OCT) was used for noninvasive viability assessment.

Main Results:

  • The device significantly enhanced spheroid growth (up to 139.9% for MEFs and hiPSCs over 14 days).
  • Sphericity was maintained for MEF and MDA-MB-231 spheroids; hiPSC spheroids showed budding.
  • Differential growth rates observed, indicating a need to balance nutrient delivery and autocrine factor retention.

Conclusions:

  • The modular microfluidic device coupled with OCT is a powerful platform for spheroid culture.
  • This system advances spheroid culture techniques for applications like drug testing and studying cell interactions.