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Operando neutron imaging-guided gradient design of Li-ion solid conductor for high-mass-loading cathodes
Tongtai Ji1, Yuxuan Zhang2, James Torres2
1Department of Mechanical and Industrial Engineering, Northeastern University, Boston, MA, USA.
Nature Communications
|August 18, 2025
Summary
High-mass-loading cathodes in all-solid-state batteries show improved performance with a novel gradient design. This engineering approach overcomes ion transfer limitations in thick cathodes, enhancing electrochemical kinetics.
Area of Science:
- Materials Science
- Electrochemistry
- Battery Technology
Background:
- High-mass-loading cathodes are essential for increasing energy density in all-solid-state batteries.
- Increased mass-loading typically leads to compromised electrochemical performance due to sluggish kinetics.
Purpose of the Study:
- To investigate ion transport limitations in high-mass-loading cathodes.
- To develop a strategy to overcome kinetic barriers and enhance battery performance.
Main Methods:
- Operando neutron imaging was used to visualize lithiation in a high-mass-loading NMC 811 cathode (33 mg/cm²).
- A gradient in catholyte concentration was engineered to match Li+ flux distribution.
Main Results:
- Neutron imaging revealed lithiation prioritization from the solid electrolyte membrane to the current collector.
- The engineered gradient design effectively addressed ion transfer limitations caused by catholyte distribution mismatch.
- A LiCoO2 cathode (100 mg/cm²) achieved an areal capacity of 10.4 mAh/cm² at 2.25 mA/cm².
Conclusions:
- Gradient engineering of catholyte concentration is an effective strategy to overcome kinetic barriers in high-mass-loading cathodes.
- This approach significantly enhances rate performance and battery energy density.
- The study provides critical insights into ion transport mechanisms in thick battery electrodes.

