Strain Monitoring and Numerical Simulation Analysis of Nuclear Containment Structure During Containment Tests

Strain monitoring during the service life of a nuclear containment structure is an effective means to evaluate whether the structure is operating safely. Due to the failure of embedded strain sensors, surface-mounted strain sensors should be installed on the outer wall of the structure. However, whether the data from these substitute sensors can reasonably reflect the internal deformation behavior requires further investigation. To ensure the feasibility of the added strain sensors, a refined 3D model of a Chinese Pressurized Reactor (CPR1000) nuclear containment structure was developed in ANSYS 19.1 to study the internal and external deformation laws during a containment test (CTT). Solid reinforcement and cooling methods were employed to simulate prestressed cables and pre-tension application. The influence of ordinary steel bars in concrete was modeled using the smeared model, while interactions between the steel liner and concrete were simulated through coupled nodes. The model's validity was verified against embedded strain sensor data recorded during a CTT. Furthermore, concrete and prestressed material parameters were refined through a sensitivity analysis. Finally, the variation law between the internal and external deformation of the containment structure was investigated under typical CTT loading conditions. Strain values in the wall thickness direction exhibited an essentially linear relationship. Near the equipment hatch, however, the strain distribution pattern was significantly influenced by the spatial arrangement of prestressed cables. Refined FEM and sensor systems are vital containment monitoring tools. Critically, surface-mounted strain sensors offer a feasible approach for inferring internal stress states and deformation behavior. This study provides theoretical support and a technical foundation for the safe assessment and maintenance of nuclear containment structures during operational service.