Arc Dynamics and Erosion Behavior of Pantograph-Catenary Contacts Under Controlled Humidity Levels

In response to the instability fluctuations and erosion characteristic changes in pantograph-catenary system (PCS) arcs induced by humidity variations in an open environment, a single-variable controlled experimental approach based on multi-source data fusion is proposed. This study innovatively establishes a humidity-controlled reciprocating current-carrying arc initiation test platform, integrating digital image processing with the dynamic analysis of multi-physics sensor signals (current, voltage, temperature). The study quantitatively evaluates the arc motion characteristics and the erosion effects on the frictional contact pair under different relative humidity levels (30%, 50%, 70%, and 90%) with a DC power supply (120 V/25 A). The experimental data and analysis reveal that increasing humidity results in higher contact resistance and accumulated arc energy, with arc stability first improving and then decreasing. At low humidity, arc behavior is more intense, and the erosion rate is faster. As humidity increases, the electrode wear transitions from adhesive wear to electrochemical wear, accompanied by copper transfer. The results suggest that the arc stability is optimal at moderate humidity (50% RH), with a peak current-carrying efficiency of 66% and a minimum loss rate of 14.5%. This threshold offers a vital theoretical framework for the optimization and risk assessments of PCS design.