FEM-Based Design and Micromachining of a Ratchet Click Mechanism in Mechanical Watch Movements

The ratchet click mechanism in mechanical watch movements is a micro-component essential to prevent the unwinding of the caliber mainspring, providing secure energy storage during recharging. Despite its geometrical simplicity, the ratchet click undergoes to a complex distribution of stress, elevated strains, and cyclical mechanical deformations, affecting its long-term reliability. Despite being a crucial element in all mechanical watch movements, the non-return system appears to have been overlooked in scientific literature, with no studies available on its design, modeling, and micromachining. In this work, we introduce a novel Finite Element Method (FEM) -based design strategy for the ratchet click, systematically refining its geometry and dimensional parameters to minimize peak stress and improve durability. A mechanical simulation model was created to simulate the boundary conditions, contact interactions, and stress distributions on the part. If compared with the standard component, the optimized design exhibits a decrease in peak stress values. The mechanism was micro-machined, and it was experimentally tested to validate the numerical model outputs. The integrated digital-physical approach not only underscores the scientific contribution of coupling advanced simulation with experimental validation of complex micromechanisms but also provides a generalizable method for enhancing performance of micro-mechanical components while preserving their historical design heritage.