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Dielectric metasurfaces enable precise measurement of subwavelength features using Fano lineshapes. This optical method offers high resolution for semiconductor critical dimension metrology.

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Area of Science:

  • Optics and Photonics
  • Metamaterials
  • Nanotechnology

Background:

  • Dielectric metasurfaces exhibit Fano lineshapes sensitive to geometrical changes.
  • Quasi bound-state-in-the-continuum resonances are key to this sensitivity.

Purpose of the Study:

  • To develop an optical approach for measuring deep subwavelength feature sizes.
  • To assess the potential of dielectric metasurfaces for semiconductor critical dimension metrology.

Main Methods:

  • Simulating and experimentally analyzing dielectric disk-hole metasurfaces with varying void infillings.
  • Utilizing Fano lineshape shifts to infer changes in feature dimensions.
  • Characterizing the metasurface as an effective index sensor.

Main Results:

  • A sensitivity of 40.5 nm resonant wavelength shift per 1 nm critical dimension change was achieved.
  • The optical linewidth was 1.8 nm.
  • The metasurface demonstrated a sensing sensitivity of 262 nm·RIU⁻¹ and a figure of merit of 146 RIU⁻¹.

Conclusions:

  • Metasurface-based Fano resonances provide a high-resolution optical method for subwavelength metrology.
  • This technique offers a high-throughput alternative to scanning electron microscopy for critical dimension measurements in semiconductor manufacturing.