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Surface-Coated Nano-Sized Aluminum Powder's Applications in Explosives and Propellants: A Review
Weipeng Zhang1, Huili Guo1, Weiqiang Pang1
1Xi'an Modern Chemistry Research Institute, Xi'an 710065, China.
Nanomaterials (Basel, Switzerland)
|September 12, 2025
Summary
Surface coating of nanometer aluminum powder (nAl) enhances explosives and propellants by improving energy performance and burning rates. This treatment also mitigates oxidation and reduces sensitivity, making nAl more efficient and safer for industrial applications.
Area of Science:
- Materials Science
- Chemical Engineering
- Energetic Materials
Background:
- Aluminum powder is a key fuel in explosives and propellants due to its high energy density.
- Nanometer aluminum powder (nAl) offers superior reactivity over micron aluminum powder (μAl) but suffers from oxidation and preparation challenges.
- Surface coating is crucial for overcoming nAl's limitations and enhancing its application efficiency.
Purpose of the Study:
- To summarize the effects of surface coating on nanometer aluminum powder (nAl) characteristics.
- To evaluate how surface coating impacts the energy and safety of explosives and propellants.
- To provide insights into improving nAl's application in energetic materials.
Main Methods:
- Literature review on surface coating techniques for nAl.
- Analysis of nAl characteristics before and after surface modification.
- Evaluation of the performance of explosives and propellants containing coated nAl.
Main Results:
- Surface coating improves nAl compatibility with energetic materials, reduces hygroscopicity, and mitigates oxidation.
- Coated nAl enhances the energy performance of explosives and the burning rate of propellants.
- Surface modification reduces mechanical sensitivity and agglomeration of combustion products, improving propulsion efficiency.
Conclusions:
- Surface coating is an effective strategy to enhance the properties and application of nanometer aluminum powder in explosives and propellants.
- Coated nAl offers improved energy output, combustion characteristics, and safety profiles.
- This approach provides a valuable reference for optimizing nAl-based energetic materials.

