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Factors Influencing Adhesive Bonding Efficiency in ETICS Application.
Paweł Gaciek1,2, Mariusz Gaczek3, Paweł Krause1
1Faculty of Civil Engineering Silesian University of Technology, 44-100 Gliwice, Poland.
Materials (Basel, Switzerland)
|September 13, 2025
Summary
Thicker adhesive layers in External Thermal Insulation Composite Systems (ETICS) significantly reduce bond strength due to decreased contact pressure. Optimizing adhesive thickness is crucial for effective ETICS installation and long-term performance.
Area of Science:
- Construction Materials Science
- Building Physics
- Adhesion Science
Background:
- Adhesive bonding is critical for External Thermal Insulation Composite Systems (ETICS).
- The ribbon-and-dab method is a common application technique.
- Understanding physical factors affecting bond strength is essential for system durability.
Purpose of the Study:
- To analyze physical factors influencing adhesive bonding efficiency in ETICS using the ribbon-and-dab method.
- To investigate the relationship between pressure distribution, adhesive layer thickness, and bond strength.
- To develop a model for predicting pressure attenuation in adhesive layers.
Main Methods:
- In situ observations, laboratory experiments (pull-off tests like CAST and DAST), and numerical modeling were employed.
- Pressure-mapping tests (PMAST) were used to analyze pressure distribution within adhesive dabs.
- Monte Carlo simulations were utilized to model radial pressure attenuation and variability.
Main Results:
- Increasing adhesive layer thickness from 10 mm to 20 mm drastically reduced bond strength (up to 86%) in the central area.
- Edge zones of thicker adhesive layers often exhibited no adhesion.
- Pressure-mapping revealed non-uniform pressure distribution, with higher pressures concentrated in specific zones.
Conclusions:
- Adhesive layer thickness is a critical factor affecting bond performance in ETICS.
- Increased thickness leads to reduced contact pressure and consequently lower bond strength.
- The developed decay function and simulation model provide insights into pressure attenuation and bonding performance prediction.
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