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Influence of the Ozonation Process on Expanded Graphite for Textile Gas Sensors
Paulina Rzeźniczak1, Ewa Skrzetuska1, Mohanapriya Venkataraman2
1Faculty of Material Technologies and Textile Design, Textile Institute, Lodz University of Technology, ul. Żeromskiego 116, 90-924 Łódź, Poland.
Sensors (Basel, Switzerland)
|September 13, 2025
Summary
Ozonation enhances expanded graphite (EG) for textile gas sensors. Short-term ozonation improves conductivity and adhesion, but longer exposure damages the conductive layer, highlighting the need for optimized treatment times.
Area of Science:
- Materials Science
- Textile Engineering
- Sensor Technology
Background:
- Growing demand for flexible, conductive materials in textile gas sensors.
- Expanded graphite (EG) as a promising material for functional textiles.
- Need to optimize surface modification techniques for enhanced material properties.
Purpose of the Study:
- To investigate the effects of ozonation on expanded graphite (EG) properties within textile structures.
- To evaluate the impact of different ozonation durations (15 min and 30 min) on EG-coated fabrics.
- To determine the suitability of ozonated EG for textile gas sensor applications.
Main Methods:
- Coating four fabric types (cotton, polyamide, viscose, para-aramid) with EG-based paste via screen printing.
- Subjecting EG pastes to 15-min and 30-min ozonation processes.
- Analyzing surface resistance, scanning electron microscopy (SEM), and wetting angle of the modified fabrics.
Main Results:
- Short-term ozonation (15 min) significantly improved electrical conductivity and EG adhesion to textile substrates.
- Longer ozonation (30 min) resulted in decreased conductivity due to excessive functionalization and conductive layer fragmentation.
- The lowest surface resistance was achieved with 15-min ozonation, indicating optimal modification.
Conclusions:
- Controlled ozonation is effective in enhancing EG for textile sensor applications, particularly for smart clothing.
- Optimizing ozonation time is critical to maintain the conductive layer's integrity and durability.
- Ozonation presents a viable method for tailoring EG properties for advanced functional textiles.

