A Real-Time Diagnostic System Using a Long Short-Term Memory Model with Signal Reshaping Technology for Ship
Sheng-Chih Shen1, Chih-Chieh Chao1, Hsin-Jung Huang1
1Department of Systems and Naval Mechatronic Engineering, National Cheng Kung University, Tainan 701, Taiwan.
Sensors (Basel, Switzerland)
|September 13, 2025
Summary
This study introduces a ship propeller diagnostic system using Remaining Useful Life (RUL) prediction. The system accurately assesses bearing health and RUL, enhancing ship operational efficiency and maintenance capacity.
Area of Science:
- Marine Engineering
- Predictive Maintenance
- Signal Processing
Background:
- Insufficient ship maintenance capacity hinders operational efficiency.
- Accurate assessment of ship propeller bearing health is crucial for preventing failures.
- Existing diagnostic methods lack the precision and efficiency required for modern maritime operations.
Purpose of the Study:
- To develop an advanced ship propeller diagnostic system.
- To enhance operational efficiency and address limitations in ship maintenance capacity.
- To accurately predict the Remaining Useful Life (RUL) of ship propeller bearings.
Main Methods:
- Developed a Diagnosis and RUL Prediction Model utilizing Long Short-Term Memory (LSTM) networks.
- Employed synchronized signal reshaping technology for processing vibration signals.
- Integrated bearing aging experimental data and real-world vibration measurements for system development.
Main Results:
- The developed LSTM-based model achieved a Mean Squared Error (MSE) of 0.018 and Mean Absolute Error (MAE) of 0.039.
- The system accurately determines the current status and Remaining Useful Life (RUL) of propeller bearings, even in worn stages.
- Demonstrated superior prediction accuracy and computational efficiency compared to traditional Recurrent Neural Network and Support Vector Regression models.
Conclusions:
- The integrated ship propeller diagnostic system offers a practical solution for improving maintenance capacity.
- The system enhances ship operational efficiency through accurate real-time health monitoring and RUL prediction.
- This research contributes a robust tool for proactive maintenance in the maritime industry.


