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Hydrogen Production and Utilization in a Membrane Reactor
Published on: March 10, 2023
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Composite Proton Exchange Membranes with Interlayer Structure Containing Functional Catalyst Particles for Water
Zheyu Zhang1, Masis Sirim1, Dominika Baster1
1PSI Center for Energy and Environmental Sciences, Villigen PSI 5232, , Switzerland.
ACS Applied Materials & Interfaces
|September 18, 2025
Summary
This study enhances proton exchange membrane (PEM) water electrolysis by strategically placing radical scavengers and recombination catalysts. Optimized interlayers significantly reduce degradation and gas crossover, extending membrane lifetime and improving efficiency.
Area of Science:
- Electrochemistry
- Materials Science
- Chemical Engineering
Background:
- Proton exchange membrane (PEM) water electrolysis is crucial for green hydrogen production.
- Thinner membranes are needed for cost-effectiveness but suffer from degradation and gas crossover.
- Radical scavengers and gas recombination catalysts can mitigate these issues.
Purpose of the Study:
- To investigate the positioning effects of radical scavenger and gas recombination catalyst interlayers in composite membranes.
- To optimize the composition and placement of these interlayers for enhanced PEM water electrolysis performance.
- To reduce ionomer degradation and hydrogen crossover in PEM water electrolyzers.
Main Methods:
- Fabrication and testing of composite membranes with cerium-zirconium oxide (Ce$_{0.5}$Zr$_{0.5}$O$_{2}$) radical scavenger interlayers.
- Optimization of cerium content in cerium-zirconium oxide for radical scavenging.
- Integration and evaluation of platinum (Pt) gas recombination interlayers and bi-functional Pt/Ce$_{0.25}$Zr$_{0.75}$O$_{2}$ interlayers.
- Analysis of ionomer degradation rates and hydrogen crossover percentages.
Main Results:
- Placing the Ce$_{0.5}$Zr$_{0.5}$O$_{2}$ interlayer near the cathode significantly reduced ionomer degradation.
- Ce$_{0.25}$Zr$_{0.75}$O$_{2}$ exhibited the highest radical scavenging activity.
- The Pt interlayer was most effective near the anode but caused additional degradation.
- A bi-functional Pt/Ce$_{0.25}$Zr$_{0.75}$O$_{2}$ interlayer mitigated Pt-induced degradation.
- The optimized composite membrane (Ce$_{0.25}$Zr$_{0.75O$_{2}$ near cathode, Pt/Ce$_{0.25}$Zr$_{0.75}$O$_{2}$ near anode) showed lowest degradation and crossover.
Conclusions:
- Strategic placement of interlayers is critical for PEM water electrolysis performance.
- The optimized composite membrane design extends projected lifetime by 7.4 times and reduces H$_{2}$ crossover by 4.4 times.
- This approach offers a promising pathway for developing more durable and efficient PEM water electrolyzers.
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