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Microfluidics in biomanufacturing process development.

Federico Moreno-Sibaja1, Da Zou1, Sha Liu1

  • 1School of Chemical Engineering, Faculty of Sciences, Engineering and Technology, The University of Adelaide, Adelaide, SA, 5005, Australia.

Biotechnology Advances
|September 18, 2025
PubMed
Summary
This summary is machine-generated.

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Microfluidic systems offer rapid, cost-effective biomanufacturing development by enabling high-throughput experiments and enhanced control. This technology streamlines both upstream and downstream bioprocessing, paving the way for optimized scale-up.

Area of Science:

  • Biotechnology
  • Chemical Engineering
  • Process Development

Background:

  • Biomanufacturing demand for high-value products is increasing.
  • Scale-down systems are crucial for early-stage bioprocess development.
  • Microfluidics offers dynamic, high-throughput experimentation with reduced volumes.

Purpose of the Study:

  • To review microfluidic fundamentals for biomanufacturing.
  • To discuss microfluidic applications in upstream and downstream bioprocessing.
  • To present challenges and future perspectives in microfluidic biomanufacturing.

Main Methods:

  • Review of microfluidic systems and their integration in bioprocessing.
  • Discussion of sensor and automation integration for data acquisition.
Keywords:
Biological processingDeviceHigh-throughputMicrofluidicProcess developmentScale upUnit operation

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  • Analysis of microfluidic applications across the bioprocessing workflow.
  • Main Results:

    • Microfluidics enables rapid, cost-effective bioprocess development.
    • Applications span strain development, cell growth, lysis, and purification.
    • Integration of sensors and automation is key for optimization and scale-up.

    Conclusions:

    • Microfluidic systems are powerful tools for optimizing biomanufacturing processes.
    • Challenges include fabrication, automation, and AI integration.
    • Future perspectives focus on advancing these areas for improved bioprocess development and scale-up.