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Air-Assisted Sprayed Flexible Cellulose Acetate/Chitosan Materials for Food Packaging
Nasrin Moshfeghi Far1, Ana Kramar2, Javier González-Benito1
1Department of Materials Science and Engineering and Chemical Engineering, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Spain.
Polymers
|September 27, 2025
Summary
Sustainable films from cellulose and chitosan were created using air-assisted solution spraying. These flexible, bioactive films offer enhanced food packaging protection and are produced with lower energy consumption.
Area of Science:
- Materials Science
- Polymer Science
- Biotechnology
Background:
- Cellulose and chitin are abundant biopolymers with potential for sustainable materials.
- Developing flexible, bioactive films from these polymers is crucial for advanced applications.
Purpose of the Study:
- To investigate the preparation of cellulose-chitosan composite films using air-assisted solution spraying (AASS).
- To evaluate the mechanical, physical, and biological properties of these novel films.
Main Methods:
- Utilized air-assisted solution spraying (AASS) to create composite films from acetylated cellulose and chitosan.
- Characterized film morphology, mechanical properties (Young's modulus, tensile strength, strain at failure), wettability, and bioactivity against E. coli.
Main Results:
- Achieved highly flexible films (Young's moduli < 1 GPa) with excellent mechanical properties (tensile strength > 19 MPa).
- Increased chitosan content enhanced hydrophobicity and oleophobicity, improving protective qualities for food packaging.
- A chitosan content of 7.5% w/w demonstrated significant bioactivity against E. coli.
Conclusions:
- AASS is a viable and efficient technique for producing uniform, flexible, and bioactive cellulose-chitosan films.
- These films show great promise for sustainable food packaging applications due to their protective and antimicrobial properties.
- The method offers advantages in terms of faster drying and reduced energy consumption compared to traditional techniques.

