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Kinetic Modeling of Pichia pastoris Bioreactor Systems Under Different Operating Conditions: Batch, Fed-Batch, and
Julio Berrios1, Carlos Martínez1, Patrick Fickers2
1School of Biochemical Engineering, Pontificia Universidad Católica de Valparaíso, Valparaíso, Chile.
Methods in Molecular Biology (Clifton, N.J.)
|October 1, 2025
Summary
This study presents mathematical models for Komagataella phaffii in bioreactors, covering batch, fed-batch, and continuous cultures. These models aid in optimizing bioprocesses by simulating intracellular and extracellular dynamics.
Area of Science:
- Biotechnology
- Biochemical Engineering
- Microbial Physiology
Background:
- Mathematical modeling is crucial for understanding and optimizing microbial behavior in bioreactors.
- Komagataella phaffii is a key yeast for recombinant protein production, requiring precise control for efficient expression.
Purpose of the Study:
- To present a systematic protocol for constructing kinetic models of Komagataella phaffii.
- To explore different bioreactor operation modes (batch, fed-batch, continuous) and substrate regimes.
- To integrate intracellular enzyme synthesis, specifically alcohol oxidase, into the models.
Main Methods:
- Development of mathematical models encompassing intracellular and extracellular components.
- Simulation of Komagataella phaffii dynamics under various operational conditions.
- Analysis of specific variable behaviors like biomass accumulation and steady-state productivity.
Main Results:
- Illustrative examples demonstrate model behavior across different operation modes.
- Simulations highlight key differences in biomass dynamics (fed-batch) and productivity (chemostat).
- The models successfully incorporate methanol utilization with supplementary substrates (glycerol, sorbitol) and alcohol oxidase synthesis.
Conclusions:
- The developed kinetic models provide a robust framework for Komagataella phaffii process optimization and control.
- The systematic protocol facilitates the construction of tailored models for specific bioprocessing needs.
- Understanding intracellular and extracellular dynamics is key to maximizing bioprocess efficiency.

