Deciphering D-2,3-Butanediol Metabolic Pathways in a Newly Isolated Bacillus velezensis and Rationally Engineering...

2,3-Butanediol (2,3-BD) is a versatile platform chemical with diverse applications spanning polymers, solvents, and fuel additives. Developing biobased processes for producing this compound with high enantioselectivity and minimal waste generation is crucial for advancing sustainable biomanufacturing from renewable resources. In this work, an environmentally friendly strategy is reported to produce optically pure D-2,3-BD by harnessing and engineering Bacillus strains under mild fermentation conditions. First, an isolate of Bacillus velezensis FJ-4, observed to generate high titers of D-2,3-BD, underwent genome sequencing, and the biosynthetic pathway of D-2,3BD was elucidated. Genes associated with D-2,3-BD synthesis were subsequently introduced into genetically tractable Bacillus subtilis 168 to create an efficient host for D-2,3-BD production. Rational metabolic engineering approaches, including deletion of byproduct pathways (ldh and pta), manipulation of redox balance via nadC knockout, and overexpression of core biosynthetic genes (bdhA and alsSD), led to a near-theoretical yield (92%) and a titer of 34.1 g/L D-2,3-BD. Further tuning of NADH regeneration by integrating fdh and supplementing formate improved D-2,3-BD volumetric productivity by 10%. Overall, this work elucidates the biochemistry of D-2,3-BD biosynthesis in Bacillus species and demonstrates an effective route toward sustainable production of D-2,3-BD from bioresources. The strategies developed herein provide a blueprint for environmentally responsible biomanufacturing of value-added chemicals, supporting the transition toward a circular and sustainable chemical industry.