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Microfluidic Fabrication of Polymeric and Biohybrid Fibers with Predesigned Size and Shape
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Microfluidic Wet-Spun Core-Shell Elastomer Fibers with Integrated Sensing and Actuation Capabilities
Dongpeng Sun1,2, Baoling Guo3, Anxun Zhang2
1Department of Medical Oncology, The First Affiliated Hospital, School of Medicine, Zhejiang University, Hangzhou, Zhejiang, 310003, China.
Small (Weinheim an Der Bergstrasse, Germany)
|October 9, 2025
Summary
Researchers developed a novel core-shell fiber combining liquid metal sensing and liquid crystal actuation. This multi-functional fiber enables precise control for smart textiles and soft robotics applications.
Area of Science:
- Materials Science
- Textile Engineering
- Flexible Electronics
Background:
- Advancements in textile engineering and flexible electronics necessitate integrated functional fibers.
- Simultaneously integrating multiple functions within a single fiber system presents a significant challenge.
Purpose of the Study:
- To design and prepare a core-shell elastomer fiber capable of simultaneous sensing and actuation.
- To demonstrate the multi-functionality and control capabilities of the developed fiber system.
Main Methods:
- Microfluidic wet spinning was employed to create a core-shell fiber with a conductive liquid metal (LM) core and an actuating liquid crystal (LC) shell.
- The fiber's resistive sensing capabilities were characterized by its strain-dependent resistance changes.
- The fiber's electrothermal actuation was assessed based on the nematic-isotropic phase transition of LC mesogens.
Main Results:
- The conductive core exhibited stable strain-dependent resistive sensing with an 80% resistance change at 150% strain.
- The actuating shell demonstrated efficient electrothermal actuation, achieving 30% strain at 1.2 V.
- The integrated LM-LCE fibers showed good reproducibility, repeatability, tunability, and controllability.
Conclusions:
- The developed core-shell fiber successfully integrates multi-functionality for smart sensing and actuation.
- A closed-loop control system was established using the fiber's sensing and actuation for length regulation under varying loads.
- This structure-function design is promising for advanced multi-functional fibers and diverse applications in smart systems.

